Commercial Installation & Replacement
Commercial heating installation and cooling equipment replacement, sequenced so the building keeps trading. Rigging, curb adaptation, distribution, controls and commissioning โ planned around your leases, your loading dock and everybody else on site.
The Building Stays Open
Every scope is broken into pieces that each end with the property running and the space clean.
Commercial Heating Installation Without Closing the Building
Replacing equipment in an empty shell is a procurement exercise. Replacing it in a building with tenants, a lease that promises conditioned space and a dock that shuts at four is a logistics exercise that happens to involve refrigeration. The equipment decision is usually the easy part.
The hard parts are the ones that show up on a survey: whether the old curb will take the new unit or needs an adapter, whether the roof can be reached from a street a crane can legally sit on, which floors can lose conditioning on which day, how long a piece of air handler section can be and still make the turn out of the freight elevator, and who else is on site that week. We plan those first and pick equipment second.
That is also why we sell the work in phases. A twelve-unit roof does not get replaced in one weekend; it gets replaced three units at a time over three seasons, worst-condition first, with the distribution work that each phase needs done alongside it. Ownership gets a predictable capital line and tenants get a series of quiet weekends instead of one loud quarter.
- Load verified against the actual building, not the outgoing nameplate
- Rigging, crane siting and street occupancy planned before the order goes in
- Duct, curb adapters and transitions fabricated in our own shop
- Permits, inspections and commissioning documents closed out, not left open
What the Survey Decides
Replacement Work We Take On
From one failed unit over a tenant suite to a whole plant on a multi-year capital plan.
Rooftop Unit Changeouts
Old unit off, curb adapter set, new unit landed, gas, power, condensate and controls reconnected, roof made watertight by the roofer before anyone leaves. Typically a weekend pick, with the zone conditioned again before the building reopens.
Heating Plant Replacement
Gas-fired sections, unit heaters, make-up air and commercial boiler replacement, including the venting and combustion air work that older mechanical rooms almost always need bringing up to current requirements.
VRF and Variable Refrigerant Flow
A VRF system suits buildings where running new duct is the expensive part โ floor-by-floor tenant space, converted industrial, landmarked shells. Small refrigerant lines, simultaneous heating and cooling between zones, and phasing that follows the leases.
Chiller and Tower Projects
Machines that will not fit through the door they came in through. Knock-down and field-assembled units, rigging plans, temporary cooling where the lease will not tolerate an outage, pumps and piping to match.
Distribution and Fit-Out
New equipment on old duct is how good projects disappoint. Trunk resizing, transitions, VAV boxes, diffusers and returns, cut and formed in-house so a field change is a shop ticket and not a delay.
Permits, Filings and Close-Out
Mechanical permits, gas and electrical coordination, inspection scheduling and the sign-offs a lender or a new tenant will eventually ask to see. We would rather chase the paperwork than hand you an open permit.
Most Project Risk Is Logistics
Equipment arrives when it arrives. What we can control is everything either side of it.
Phasing That Fits Leases
Scope cut into stages that each finish complete. A phase never ends with a floor unconditioned because the next order slipped.
Rigging Planned Early
Pick plans, roof loading and street occupancy resolved while the equipment is still being built, so the crane date is not the thing that moves.
Metal On Our Own Clock
Curb adapters, transitions and plenums come from our shop. Field measurement in the morning, part on the roof the same week.
Commissioned, Not Just Started
Airflow measured, refrigerant verified, controls proved against the written sequence, and the readings handed over as the record of what you bought.
Survey to Sign-Off
Survey and Verify Load
Measure the building rather than reading the old nameplate. Occupancy, glazing, internal gains and what the space is used for now, which is rarely what it was used for when the unit was picked.
Submittals and Long-Lead Items
Equipment submitted for approval, adapters and distribution detailed, permits filed, and the crane and elevator windows booked against a delivery date rather than a hope.
Execute in the Window
Protection down, old equipment out, new equipment set, connections made and the space returned clean before the building reopens. Other trades sequenced into the same window.
Commission and Hand Over
Start-up, airflow and refrigerant verification, control sequence proved, inspections closed, and the documentation delivered so the next contractor inherits facts.
Planning a Changeout This Year?
Send drawings or an equipment list and we will survey the access, the curbs and the distribution before quoting anything.
Installation & Replacement FAQs
Can equipment be replaced without shutting the building?
Almost always. A single packaged unit serving one zone comes out on a Saturday and the zone is conditioned again before Monday. Larger scopes get phased so only part of the building is affected at a time, and where a space genuinely cannot lose conditioning โ a data closet, a lab, a restaurant kitchen mid-service โ we price temporary equipment into the phase rather than pretending nobody will notice.
What drives the cost of a commercial changeout?
Access first: whether a crane can reach the roof from a legal setup, whether the street needs occupancy approval, whether the load has to break down for a freight elevator. Then the curb, since a footprint mismatch means an adapter and sometimes structural review. Then the distribution, because new equipment on undersized duct will not deliver what the submittal promised. Then efficiency tier, controls scope and how much of the work has to happen outside business hours. The equipment itself is rarely the variable that moves a proposal most.
What is a VRF system and when does it make sense here?
Variable refrigerant flow runs small refrigerant lines from an outdoor unit to many indoor units, each controlled separately, with heat recovery models moving heat from a zone that is too warm to one that is too cold. It earns its place where duct is expensive or impossible โ a converted loft, a landmarked facade, a floor-by-floor tenant fit-out, a building with no shaft space left. It also phases beautifully, since a VRF system can be extended as leases turn over. ICS is a Mitsubishi Electric Diamond contractor and installs this equipment regularly.
Do you handle the crane, the rigging and the street permits?
Yes, as part of the scope. That covers the pick plan, the rigger, the insurance the property requires from everyone on the lift, sidewalk and lane closures where the setup needs them, and the timing so the pick does not land in the middle of a tenant move-in. In Manhattan and dense Hudson County blocks this is often the longest lead item on the whole job, which is why it gets planned before equipment is ordered.
Will the new unit fit the existing curb?
Rarely exactly. Footprints, supply and return openings and gas and electrical entries all move between generations, so most changeouts get a fabricated curb adapter that matches the old opening to the new unit and keeps the duct connections straight. We make ours in-house from the field-measured curb. A poorly made adapter is a leak path and a static pressure penalty for the life of the equipment.
How do you coordinate with our other trades?
Electrical disconnects and feeders, roofing flashing and patching, fire alarm shutdown and smoke detector duct devices, sprinkler in the ceiling we are working above, and the general contractor’s own schedule if there is one. We attend the coordination meetings and put our own dates in writing. Where we hold the duct and controls as well as the mechanical, there is simply less coordination to get wrong.
Will our existing ductwork work with new equipment?
We measure it before answering. Static pressure readings on the existing system tell us what the duct can actually pass, which is often well below what the new unit expects. Sometimes the fix is a trunk resize and better transitions at the unit; sometimes it is opening up returns that were undersized when the building was built. Either way it is part of the proposal rather than a change order discovered on start-up day.
What does commissioning include, and do we get documentation?
Start-up to the manufacturer’s procedure, airflow measured and adjusted at the unit and the terminals, refrigerant charge verified by superheat and subcooling against design, gas input and combustion checked on heating equipment, and every control sequence exercised โ occupied, unoccupied, morning warm-up, economizer changeover โ rather than assumed. You receive the readings, the as-built adjustments and the inspection sign-offs as one package.
Where We Build
Project crews mobilise from Carlstadt and Belleville. Sussex and Warren work is planned replacement rather than short-notice mobilisation.
Tell Us What Needs Replacing
Drawings, an equipment schedule or a photograph of a nameplate โ any of them is enough to start the conversation.
๐ฅ๐ Have you turned your heat on yetโeven just for a test?
As Northern New Jersey transitions into cooler fall weather, now is a smart time to make sure your heating system is ready.
Turn your heat on briefly and pay attention. Does warm air reach every room? Do you hear unusual noises? Is there a persistent strange smell? Does the system struggle to reach the thermostat setting?
Finding a problem now gives you time to address it before a chilly night turns your heating system into an emergency.
Need your furnace or heating system checked? Contact Integrate Comfort Systems to get your home ready for the colder weather ahead.
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When ICS got asked to come out and provide a new estimate, we were happy to oblige. ๐ ๐จ๐ผโ๐ง
The seasons are changing. Fall is on the way. You know what that means?
Winter is Coming. โ๐บ๐ฐ
As we move into October, maintenance and consultations are two of the most important things you can do. First, maintenance to ensure your existing system is ready for the demands of the cold. Second, consultations to get more information on any new systems.
When it comes to the comfort of your home, only the best is the right choice. So choose the experts in home comfort: ICS.
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๐ September in Northern New Jersey can keep your HVAC system guessing. Around this time of year, cooler mornings and evenings can be followed by warmer afternoons, so a few simple habits can help keep your home comfortable without wasting energy.
Before you head deeper into fall, take a few minutes to check your thermostat settings, replace a dirty air filter, make sure vents arenโt blocked, clear leaves or debris away from your outdoor unit, and listen for any unusual HVAC noises.
A little attention now can also help you spot potential problems before the colder weather arrives. If your system isnโt heating or cooling the way it should, Integrate Comfort Systems can help.
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๐ง Temperature isnโt the only thing affecting how comfortable your Northern New Jersey home feels. Humidity matters, too.
As summer transitions into fall, changing outdoor conditions can affect moisture levels inside your home. Too much humidity can make rooms feel warmer and stuffier, while air thatโs too dry can become uncomfortable as heating season approaches.
Your HVAC system plays an important role in managing indoor comfort. If your home consistently feels damp, stuffy, or uncomfortable even when the thermostat looks right, it may be worth having your system checked.
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๐ 866-654-4033
#IntegrateComfortSystems #ICSHVAC #NorthernNJ #NorthJersey #NJHVAC #IndoorHumidity #IndoorAirQuality #HVACTips #HomeComfort #FallHVAC ...
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